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Technical Sessions

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Session 1: Measuring & Testing Theme Session
Session 2: Nonferrous/Electrical Session
Session 3: Wiredrawing Session
Session 4: General Session

Session 5: Wire & Cable Supply Chain Theme Session
Session 6: Wire Rod & Fasteners Theme Session
Session 7: Category Cables Theme Session
Session 8: Ferrous Session
Session 9: Nonferrous Session

Lean Manufacturing Forum

Tuesday, May 8


Session 1: Measuring & Testing Theme Session

“The application of Laser Doppler Velocimetry for the non-contact speed/length measurement and sequential printing of wire and cable products to decrease costs and improve productivity,” by Les Jenson and Mike Kordik, Beta LaserMike, USA.

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“The Mobile Impact Tester for cold heading research at Ivaco Rolling Mills,” by Michel Hone and Nicholas Nickoletopoulos, Ivaco Rolling Mills, Canada, and Darryl Seaman, CedarRidge Technologies, Inc., Canada.

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“Virtual reality for extrusion operations,” by Harry Prunk, Sikora AG, Germany, and Jeff Swinchatt, Sikora International Corp., USA.

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Session 2: Nonferrous/Electrical Session

“Getting the most from your extrusion tooling,” by Glen Guillemette, Guill Tool and Engineering Co., Inc., USA.

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“Use of color-changing pigments to detect wire and cable hazards,” by Walt Ogrodnik, HazardGuard Safety Wire, Inc., USA.

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“Emerging applications for copper-clad steel and aluminum wire,” by Alan Gibson, Copperweld Bimetallics, LLC, USA.

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Session 3: Wiredrawing Session


“The evolution of lubricant recovery for dry draw operations,” by Roy Warner and Tim Babcock, Envirotec Consultancy Ltd., USA.

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“Failure mechanism of cemented tungsten carbide dies in wet drawing process of steel cord filament,” by Rudy Lu, Sandvik Hard Materials Taiwan Pty. Ltd., Taiwan; Lluis Minarro, Sandvik Hard Materials-Sandvik Espanola, S.A., Spain; Yea-Yang Su, Amorphous Oxide Technologies Inc., USA; and Robert M. Shemenski, RMS Consulting, USA.

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“Effect of die semi-angle and multi-pass drawing on additional shear strain layer,” by Kazuki Hosoda, Motoo Asakawa, Satoshi Kajino, and Y. Maeda, Waseda University, Japan.

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“The effect of thermal expansion of dies on dimensional accuracy in drawn bar and wire,” by Ryosuke Komami, Motoo Asakawa, Satoshi Kajino, and Hiroaki Kubota, Waseda University, Japan.

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“A wiredrawing teaching laboratory at Rensselaer,” by Roger N. Wright, Rensselaer Polytechnic Institute, USA.

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Session 4: General Session


“Improvement of straightness in coiled bar with roller leveler straightener,” by R. Hamada, M. Asakawa, and M. Nagahira, Waseda University, Japan, and M. Amari, Asahi Sunac Corporation, Japan.

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“Plasma technology revolutionizes wire cleaning and annealing,” by Igor Rogelj, Plasmait GmbH, Austria, and Willy Hauer, Howar Equipment, Inc., Canada.

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“Precision winding systems,” by Thomas J. Dahl, AMD Co., USA.

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“The Mexican Wire Association,” by Eduardo Anaya, Leopoldo Hernandez, and Jose Luis Flores, ANTAAC, Mexico.

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Session 5: Wire & Cable Supply Chain Session


This session will present an update on international regulatory issues, including Restriction of Hazardous Substances (RoHS) and the Waste Electrical and Electronic Equipment (WEEE) directive.

Lean Manufacturing Forum


Overviews of the lean manufacturing programs used by three US wire manufacturing companies, presented by Roy St. Andre, EIS Wire & Cable Co., Henry Jarboe, US Alumoweld Company, and Kevin Walsh, National-Standard Co., USA.

 

Wednesday, May 9


Session 6: Wire Rod & Fasteners Theme Session


“Rod cooling solutions to wire opportunities,” by Christian Bonilla, Sivaco Quebec, Canada, and Dmitri Sidorenko, Ivaco Rolling Mills, Canada.

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“The influence of surface treatment on the risks of delayed fracture on high-strength cold headed bolts,” Bernard Resiak and Mario Confente, Mittal Steel Europe Research Center, France.

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“Analysis of the forming of points in wire nails,” Lucas Franciga and Jorgelina Geisler, Acindar SA, Argentina, and Paulo Cetlin and Cristiano Cunha, Federal University of Minas Gerais, Brazil.

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“Drawing of shape-memory alloy wire and development of easy-release screw,” by Kazunari Yoshida, Akihito Ema, and Ken-ichi Komaki, Tokai University, Japan.

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“Selection of conditions of manufacturing of high-quality rolled and quenched nails with flat head,” by Ryszard Budzik, Bogdan Golis, Jan W. Pilarczyk, Zbigniew Muskalski, and Zbigniew Blazejowski, Czestochowa University of Technology, Poland, and Wieslaw Waszkielewicz, AGH University of Science and Technology, Poland.

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Session 7: Category Cables Theme Session


Today’s premier copper-based twisted pair (TP) cabling systems provide data transmission rates up to 10 gigabits/second and are frequently used to provide power and signal over the same cable. To meet market demands for performance, safety, and lower environmental cost, cable technology is evolving quickly. This session will provide a synopsis of this cable technology for premises copper data communications cable.


“‘Cable guts’ design and construction on the component level: structure, function, and performance of category cables,” by Charlie Glew, Cable Components Group, USA.

“Green building and how it impacts cabling,” by Gary Stanitis, Daikin America, USA.

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“Decoding codes, standards, and fire safety markings,” by Per Nelson, Marc Normandin, and Thomas Muehle, Dyneon LLC, USA.

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“From copper data communications cable ‘category’ to network performance,” The Siemon Co., USA.

Session 8: Ferrous Session


“The FEM simulation of wire fracture phenomena during multi-pass drawing,” by Andriej Milenin, AGH University of Science and Technology, Poland; B.P. Gautham and Sharad Goyal, Tata Research Development and Design Centre, India; and Jan W. Pilarczyk and Zbigniew Muskalski, Czestochowa University of Technology, Poland.

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“Longitudinal residual stresses of high-carbon steel wires drawn in sigmoidal, convex, concave and conical dies,” by Bartlomiej Pikos and Jan W. Pilarczyk, Czestochowa University of Technology, Poland; Andriej Milenin, AGH University of Science and Technology, Poland; and Jan Krnac, Zelezarny a Dratovny, Czech Republic.

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“Aging effects in steel wire processing,” by Roger N. Wright, Rensselaer Polytechnic Institute, USA.

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“Thermodynamic wire transformation process in the manufacture of steel tire cord,” by Thomas W. Tyl, Tire Wire Technology, LLC, USA.

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“Improved cold-drawn eutectoid steel wires based on residual stress measurement and simulation: residual stress characterization,” by Jose Miguel Atienza, Jesus Ruiz-Hervias, and Manuel Elices, Madrid Polytechnic University, Spain.

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“Induction tempered spring wire,” by Kelvin Spain, Radyne Corp., USA.

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Session 9: Nonferrous Session


“Fabrication of shaped medical testing wire by drawing,” by Kazunari Yoshida and Miki Matsunaga, Tokai University, Japan.

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“Leoni Histral® - The cadmium-free alternative for cable manufacturers,” by Maik Bayersdorfer, Martin Kemethmueller, and Wolfgang Steuff, Leoni Draht GmbH, Germany, and Michael Scharf, Wieland-Werke AG, Germany.

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“Heat transfer modeling of in-line annealing for copper flat wire,” by René Garza-García, Sergio Peña-Rojas, Javier Solís-Rodríguez, and José Luis Garza-García, Magnekon, S.A. de C.V.

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“Processing of wire from antiquity to the future,” by Horace Pops, Horace Pops Consulting, Inc., USA.

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