If you are wondering about the initial investment costs, you will be really surprised after receiving the first bill for the current consumption of the production machine. You have to know that the lifetime costs of a production machine are much higher than the buying costs (Especially single and double twist machines).
If you take a closer look at the wire and cable magazines you will find a lot of new production machine manufacturers but you won´t find really new production machines with added value. This is the result of the low cost and copy cat machinery mentality for the last, let me say 20 years. The real technology leaders disappear, probably there are a few of them on market ... but I don´t see really new ideas ...
The buzzword today is energy consumption. The price for a barrel oil in not $8 or $16 US anymore and will never drop down to these values again.
An important controlling instrument key for the machine buyer will be the quotient between the net energy consumption value for the process to realize and the installed energy value (kVA). It is only a number but it will give rapidly an answer of the technology /quality inside the machine.
Today you will find in magazines the marketing joke "think energy recovery" but this is not really the way to go from the standpoint of a good engineer.
(To pay 100 US$ (money for nothing) to the current provider and to give say 64 US$ (80% output-efficiency multiplied with 80% input-efficiency = 64% total-efficiency) back to the current provider or the system/current circuit does not really make sense)
Best regards
Juan Carlos González Villar
Kabel.Consult.Ing
www.kabelconsulting.de