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Liberty Steel, part of the global GFG Alliance, further expanded its footprint in the U.S. steel downstream products market with the acquisition of Johnstown Wire Technologies (JWT) in Johnstown, Pennsylvania.

A press release notes that JWT is the largest producer of value-added carbon and alloy wire in North America, and that the deal “gives Liberty valuable capacity to manufacture a range of high-value carbon and alloy wire products for multiple end markets including the infrastructure, automotive, utility and consumer sectors.”

The Johnstown plant, described as an advanced manufacturing facility, has some 250 employees, the release said. They will complement Liberty’s melting and rolling operations at Georgetown, South Carolina, and Peoria, Illinois. Combined with its scrap processing plant in Tampa, Florida, the acquisition “will firmly embed the business along the full value chain in the U.S. steel market.”

Liberty Steel entered the U.S. market in 2017 by acquiring ArcelorMittal’s Georgetown Steel mill and followed up with the purchase of Keystone Consolidated Industries, including its flagship Peoria mill, in 2018.

“Today’s announcement marks another major step by Liberty towards its target of quickly becoming a market leader in the American wire rod sector,” the release said. It noted that the 638,000-sq-foot Johnstown site has been a high-profile steel manufacturing facility for more than a century, and that it is a top-three U.S. producer of the types of steel that will be needed to modernize America’s aging infrastructure: CHQ, electro-galvanized, aluminized and spring wire.

JWT currently holds the number one market position in the electro-galvanized and aluminized sectors, the release said. “Liberty Steel intends to drive growth at JWT as the U.S. updates its infrastructure and electricity networks, thereby increasing demand for steel products such as support cables and guard rails for bridges and for electrical power lines.”

With more than half of JWT’s output sold into the transportation market, Liberty is also aiming to capitalize on continued growth in U.S. vehicle production, the release said. It is the third largest producer in the U.S. of CHQ wire, which is used in automotive products such as engine block bolts and brake pad rivets. The acquisition will also add substantially to Liberty’s capability to meet the “Made in America” specifications required for public infrastructure and utility contracts.

“This is another very significant step towards our ambitious U.S. goals,” said GFC Chief Investment Officer Grant Quasha. “JWT is a profitable business with a skilled workforce and tremendous pedigree in the industry, so we look forward to welcoming it into the GFG USA family and helping it build an even stronger future.”

GFG Group Executive Chairman Sanjeev Gupta said that he was thrilled with the deal. “The addition of high-quality specialized facilities at Johnstown further strengthens our existing facilities at Georgetown and Peoria.”

“We are excited to be joining the GFG family of global businesses and see this as a tremendous opportunity to further our position as a leading manufacturer of steel wire in North America,” said Johnstown Wire Technologies President and CEO Jack Miller.

Liberty Steel USA said that preparations continue for the restart of Georgetown wire mill, South Carolina, with a new general manager and more than 100 recruits.

The company said that the new general manager, Revansidha “Rohit” Gulve, has joined the operation from Gerdau Steel in Beaumont, Texas. Staff is getting the previously shuttered melt shop, casters and rolling facilities ready for recommissioning.

“I’m really excited about this project because it is one of those great challenges,” Gulve said. “Anytime you restart a mill like that after three years down, it is a memory for life. My objective is to make the plant profitable in both good markets and bad and to have the best people working in the safest environment. I am very eager to understand and improve the cost structure, so it becomes a sustainable business for the long term.”

Michael Setterdahl, chief executive of Liberty Steel USA, part of Sanjeev Gupta’s GFG Alliance, said that “Rohit is a great addition to our management team. “We look forward to working with him as we build our business in Georgetown and across America.”

Liberty acquired the Georgetown plant from ArcelorMittal in December 2017 as the first part of its plan to bring its GREENSTEEL vision for low-carbon steel production to the U.S.

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