Thanks Kishor,
Just to clarify, Is the Clean tank 4000 litres or 40,000 litres?
Seeing you have 2 separate tanks 1 for Finishing mill and 1 for roughing mill I would recommend a different grade for each. Also when using Synthetics, the grade has to be finer because the fines / scale generated are smaller in size compared to a soluble oil or semi synthetic emulsion.
Your setup seems fairly typical of what I see, so I can recommend some proven combinations.
Attention is spread between effectively removing as much scale as possible and keeping the cost - usage of filter media at a minimum. We are able to produce filter media to our own specification, so we can do the extra fine tuning to get the best results. Usually some adjustment of filter pressures and advance set points is required to get the best combination.
It’s better to get continuos removal of scale from the system than having to dig it out during a shutdown.
Also another off shoot to this is the methods that can be used to reduce the amount of scale produced in the first place by the use of different chemistries in the mill emulsion to obtain a better reducing atmosphere in and around the mill.
Contact me directly if you want to talk about a trial of filter media for your mill.