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4/8/2021: WEBINAR ALERT

April 28, 10-10:45 AM CDT: Processing Techniques for Moisture Cure Cross-Linkable Polyethylene (XLPE) Used in Manufacturing Wires & Cables | PEXIDAN®
SACO AEI’s PEXIDAN® Cross Linkable Wire & Cable Compounds have led the industry in performance and efficiency for more than two decades. This webinar will discuss best practices and processing techniques for extruding moisture cure XLPE. This webinar is a must see for technical processing staff and key production managers. 

KEY TAKEAWAYS

1. Differences between XLPE and Thermoplastic Extrusion
2. Proper set-up of XLPE Wire Extrusion Line
3. Do’s and Don’ts of XLPE Processing
4. Meet the SACO AEI Technical Services Team
5. 10 Minute Q&A Session


Presenters
Dale Zevotek, Application Development Leader. With over 25 years in plastics processing (W&C, extrusion, injection molding, compounding, and blow molding). Dale Zevotek brings an experienced and determined approach to any processing challenge. Having started in Fiber Optics Operations/Engineering and worked his way through Copper Data, Compounding, Power Cable Production and Molding there is an encyclopedia of applications and processes background to draw from. Mr. Zevotek received his Engineering Degree from the United States Naval Academy and furthered his education with a Master’s of Business Administration from Pfeiffer University in Charlotte, NC.

Emily Vrbensky, Application Development Leader. Emily graduated from Case Western Reserve University in 2016 with a Bachelor of Science degree in Polymer Science and Engineering. She has worked in the Wire & Cable industry since graduating, starting out as a Materials Engineer at a wire and cable manufacturer. She joined the SACO AEI team in 2019 as an Application Development Leader, bringing with her a unique view of customer needs and processing issues common to wire and cable extrusion.

For questions and more information, contact Ayushi Gangwal, Technical Sales Engineer, This email address is being protected from spambots. You need JavaScript enabled to view it..

Last modified on April 8, 2021

4/7/2021: WEST DUNDEE, Illinois – HELUKABEL recently announced that multiple PVC-jacketed control and motor cables have recently been tested and certified by ECOLAB for use during washdown processes found typically in the food and beverage industries.

The newly certified control and motor cable families are suitable for various stationary, flexing, and continuous-flex/drag chain applications. The products that were subjected to the 28-day test using cleaning/disinfecting substances Topactive 200, Topactive 500, P3-topax 66, P3-topactive OKTO, and P3-topax 990 along with demineralized water (used for zero-reference value) were:

PVC/Nylon Insulated, PVC Jacketed, NFPA 79 Complaint Control Cables
• TRAYCONTROL® 300 / TRAYCONTROL® 300-C
• TRAYCONTROL® 300 TP / TRAYCONTROL® 300 TP-C
• TRAYCONTROL® 500 / TRAYCONTROL® 500-C
• TRAYCONTROL® 530
• TRAYCONTROL® 600 / TRAYCONTROL® 600-C
• MULTIFLEX 600 / MULTIFLEX 600-C 

XLPE Insulated, PVC Jacketed, NFPA 79 Complaint Control Cable
• TRAYCONTROL® X XLPE Insulated, PVC Jacketed, NFPA 79 Complaint VFD Motor Cables
• TOPFLEX® 600 VFD

The cable families mentioned above were tested in accordance with ECOLAB test PM 40-1, which requires cables to be completely immersed in the various cleaning/disinfecting substances for up to 28 days at constant room temperature. Upon complete of the immersion test cables are then subjected to visual inspection to see if any swelling, brittleness or discoloring has occurred in comparison to the cables immersed in demineralized water.

Additional information on each of the ECOLAB cleaning/disinfecting substances used in the testing process:
• Topactive 200: Alkaline, chlorine-free foam cleaner in the food and beverage industries
• Topactive 500: Acid foam cleaning substance for the food and beverage industries
• P3-topax 66: Alkaline foam cleaning detergent with active chlorine for machine cleaning in the food and beverage industries
• P3-topactive OKTO: Acid disinfectant based on peracetic acid/hydrogen peroxide for the food and beverage industries
• P3-topax 990: Neutral, non-oxidizing disinfecting agent for foam application in the food and beverage industries

HELUKABEL USA, Inc. is the wholly owned U.S. subsidiary of HELUKABEL GmbH, a leading international manufacturer of cables and wires, with 55 locations in 36 countries throughout the world. 

Last modified on April 7, 2021

2/24/20 --  Madison, Connecticut, USA – The Wire Association International (WAI), Inc. announces recent developments by its Industry 4.0 Task Force, along with the participation of Messe Düsseldorf North America, toward the introduction of an Industry 4.0 Pavilion on the Interwire 2021 exhibit floor at the Georgia World Congress Center (GWCC), Atlanta, Georgia, USA. The new show dates are: October 26-27, 2021.

The goal of the new venture is to establish and showcase relevant machinery, software, and process demonstrations that illustrate smart technology as it relates to the wire and cable making industry.

The space will include 12 companies half of which will represent the smart manufacturing field; the other half will showcase companies, established within the wire and cable industry, that have adopted these or other new technologies in their processes and equipment. Space among these exhibits will be dedicated to brief, scheduled demonstrations within a socially distanced theater configuration.

Following the “Industry 4.0” theme for Interwire 2021, WAI is planning an allied educational program with presentations from both the smart technology field as well as its traditional technical papers.

Commenting on the new venture, 2021 WAI President Thomas Heberling said, “WAI has a proven 90-year history of providing stellar educational experiences to the industry. This new Pavilion at Interwire will serve WAI’s mission and introduce new technology that affects our stakeholders. We are pleased to build a relationship with Messe Düsseldorf North America for a co-created Pavilion that may be repeated at future events.”

"As the U.S. subsidiary of Messe Düsseldorf, the organizer of wire Düsseldorf, we have been active in the North American market for over 30 years in the wire and cable industry and serve as a link for U.S. and international companies to access markets all over the world. This partnership on the Industry 4.0 Pavilion at Interwire 2021 with WAI is a logical continuation to open up new market opportunities, expand on the technological and educational advancements on this continent," said Tom Mitchell, President of Messe Düsseldorf North America.

The 2021 staging of Interwire will mark 40 years since its inception. Hosted biennially, Interwire is an international trade event that includes exhibiting companies, speakers, and visitors from more than 50 countries. See developing details at www.interwire21.com.

Messe Düsseldorf North America (MDNA) is the U.S. subsidiary of Messe Düsseldorf GmbH in Germany – one of the world’s largest organizers of international trade shows for the machinery, medical, retail, lifestyle and leisure industries. Their trade shows bring together market players from around the world, connecting industry leaders from small businesses to global players. With their expertise and range of services, they help exhibitors and visitors find the customers or the service and merchandise providers they are looking for. Within the Americas, MDNA organizes trade shows for the Plastics, Flow Control and Medical sectors.

The Wire Association International is a not-for-profit association with nearly 1,800 individual members in 50 countries. The association serves the educational needs of the wire and cable manufacturing industry through a variety of products and services. WAI manages the Interwire Trade Exhibition and the WAI Operations Summit & Wire Expo and publishes the Wire Journal International and the Wire Journal International Reference Guide.

Media Contacts: Janice E. Swindells, Director Marketing & Corporate Communications, This email address is being protected from spambots. You need JavaScript enabled to view it., Tel.: 001-203-453-2777 x. 117; Steven J. Fetteroll, Executive Director, This email address is being protected from spambots. You need JavaScript enabled to view it., Tel.: 001-203-453-1777.

Last modified on February 24, 2021

2/10/21 -- Maxcess, the global leader in innovative products and services for web handling applications, has announced its intent to merge with RotoMetrics, the global leader in the manufacturing of precision cutting dies and support tooling solutions, under the Maxcess International name.

“The merger of these two world-class organizations will further expand our one-stop-shop offering, providing our OEM and end-user customers with the most comprehensive product portfolio available for enhancing their productivity and efficiency,” said Odd Joergenrud, CEO of Maxcess.

Customers will benefit from increased technological innovations and value-added Industry 4.0 solutions, expanded geographical markets, a robust global footprint of manufacturing, sales and service offerings, as well as the broadest end-to-end product offering in the industry for rotary dies and support tooling solutions, guiding, winding, slitting, tension control and precision rolls.

About Maxcess: Maxcess helps its customers maximize productivity through innovative products and services worldwide. By leveraging our service and support across our storied brands of Fife, Tidland, MAGPOWR, Webex, Valley Roller, Menges Roller and Componex, Maxcess offers an unrivaled network of application experts. Visit them online at www.maxcessintl.com

About RotoMetrics: For more than 60 years, RotoMetrics has been the worldwide leader in precision rotary tooling for the printing and converting industries. RotoMetrics enables the efficient conversion of substrates into individual labels and parts, through customized cutting solutions. Headquartered in St. Louis, Missouri, with facilities on 5 continents, RotoMetrics helps customers and partners “Unlock the Power of Precision”™. For additional information, contact RotoMetrics World Headquarters at +1-800- 325-3851 or +1-636-587-3600 or www.rotometrics.com

Last modified on February 10, 2021

2/10/21 --

Ulbrich understands the need for rapid Medical Device development cycles. With the new Ulbrich Braid Wire Accelerator™ Program, timelines and specific design performance characteristics are faster and more precise than ever before. Once an order is placed, we will ship a set of bobbins directly from our manufacturing facility within 24 hours and can have the product in customers’ hands in 72 hours or less. Alloys currently offered through this program are Stainless Steels, Nitinol, L605, MP35N, Tungsten, and Copper Beryllium, with plans of adding new materials in the future.
Braid reinforcement wires are important components in minimally invasive delivery systems. Our wires enable torque transmission and strength in these critical systems, with just the right amount of flexibility. As a leader in specialty wire production and development, Ulbrich’s wire manufacturing capabilities can reach as small as 0.0005″ diameter (about 5 times thinner than a human hair). Ulbrich’s advantages include tight dimensional and mechanical property control, which translates to a consistent program of commonly used sizes and alloys for quick response to new and existing medical braid wire customers.
Inventory management and customer service are areas in which Ulbrich excels and this program allows for braid wire customers to stabilize their supply chain. Our Development Partnership serves as an extension of your design team. When it comes to metals, we can bring expertise, technology and extraordinary processing capabilities to your project. That’s lightning-fast support from Ulbrich, your trusted partner from concept through mass production!

###
Ulbrich Specialty Wire Products, located in Westminster, South Carolina, is equipped for rolling, drawing, annealing, straightening and precision winding of a variety of round, flat and square wire products. Our “focus factory” (factory within a factory) dedicates managers and engineers along with state-of-the-art equipment to produce and manage industry specific requirements.

Last modified on February 10, 2021

Madison, Connecticut, USA – January 8, 2021 – The Wire Association International (WAI), Inc. announces the appointment of Thomas M. Heberling as president of the association for a one-year term that commenced on January 1, 2021. Heberling will serve as chairman of the Board of Directors and as the 68th president of the 91-year-old association, which is headquartered in Madison, Connecticut, USA.

Thomas Heberling is vice president of wire & cable manufacturing at Southwire Company, where he has worked for nearly 33 years.

A WAI member since 2010, he has served the association in many areas, including a crucial role as co-chair of its Member Relations Committee from 2012–2014 for which he was honored with WAI’s President’s Award 2017. In this role, he carried out a Board initiative that reshaped the educational products serving the industry, and served to further strengthen the value of membership in the Association.

Heberling became a WAI Director in 2017 and has served as an Executive Committee Liaison to multiple committees. In addition to his role as WAI president, Heberling will serve as Chairman of its Conference Programming and Executive Committee liaison to its Oversight Committee.

Commenting on this new appointment, Heberling said, “I am humbled to serve as WAI’s 2021 President and I am looking forward to the experience. I am committed to do what I can to help 2021 be a successful year for our association which would include a successful WAI Interwire program in the fall.”

Heberling holds a bachelor’s degree in industrial engineering from Auburn University, Auburn, Alabama, USA.

The Wire Association International, Inc. is governed by a network of volunteers from around the globe. Joining Heberling for the 2021 term are members of the association’s 2021 executive committee: First Vice President, James R. York, Insteel Industries; Second Vice President, Daniel Blais, Prysmian Group; Immediate Past President, Jan Sørige, Enkotec Co., Inc.; and Executive Committee Members Eric Bieberich, Fort Wayne Wire Die, Inc., and Kurt Breischaft, SDI LaFarga COPPERWORKS.

A leader in technology and innovation, Southwire Company, LLC is one of North America’s largest wire and cable producers. Southwire and its subsidiaries manufacture building wire and cable, metal-clad cable, portable and electronic cord products, OEM wire products and engineered products.

WAI, founded in 1930, is a not-for-profit association with nearly 1,800 individual members in 50 countries. The association serves the educational needs of the wire and cable manufacturing industry through a variety of products and services. WAI manages the Interwire Trade Exhibition and the WAI Operations Summit & Wire Expo and publishes the Wire Journal International and the Wire Journal International Reference Guide.

Media Contacts: Janice E. Swindells, Director Marketing & Corporate Communications, This email address is being protected from spambots. You need JavaScript enabled to view it., Tel.: 001-203-453-2777
x. 117; Steven J. Fetteroll, Executive Director, This email address is being protected from spambots. You need JavaScript enabled to view it., Tel.: 001-203-453-1777.

Ulbrich understands the need for rapid Medical Device development cycles. With the new Ulbrich Braid Wire Accelerator™ Program, timelines and specific design performance characteristics are faster and more precise than ever before. Once an order is placed, we will ship a set of bobbins directly from our manufacturing facility within 24 hours and can have the product in customers’ hands in 72 hours or less. Alloys currently offered through this program are Stainless Steels, Nitinol, L605, MP35N, Tungsten, and Copper Beryllium, with plans of adding new materials in the future.

Braid reinforcement wires are important components in minimally invasive delivery systems. Our wires enable torque transmission and strength in these critical systems, with just the right amount of flexibility. As a leader in specialty wire production and development, Ulbrich’s wire manufacturing capabilities can reach as small as 0.0005″ diameter (about 5 times thinner than a human hair). Ulbrich’s advantages include tight dimensional and mechanical property control, which translates to a consistent program of commonly used sizes and alloys for quick response to new and existing medical braid wire customers.

Inventory management and customer service are areas in which Ulbrich excels and this program allows for braid wire customers to stabilize their supply chain. Our Development Partnership serves as an extension of your design team. When it comes to metals, we can bring expertise, technology and extraordinary processing capabilities to your project. That’s lightning-fast support from Ulbrich, your trusted partner from concept through mass production!

Ulbrich Specialty Wire Products, located in Westminster, South Carolina, is equipped for rolling, drawing, annealing, straightening and precision winding of a variety of round, flat and square wire products. Our “focus factory” (factory within a factory) dedicates managers and engineers along with state-of-the-art equipment to produce and manage industry specific requirements. Ulbrich offers technical support and applications engineers who work directly with customers to determine product needs and specifications based upon our customers processes, equipment and specific needs. Ulbrich is on the technical forefront of the metals industry delivering precision wire products to an increasingly diversified and global marketplace, expanding into the medical, solar, electronics, aerospace, microwave cable, automotive and other industries.

Last modified on January 5, 2021

Hermitage PA, December 14, 2020 – Solar Atmospheres of Western PA (SAWPA) successfully achieves Nadcap AC7101/4 accreditation for their captive metallography laboratory and becomes an approved Boeing Process Source (D1-4426). The accreditation will allow SAWPA to test for microhardness, surface contamination, intergranular oxidation and grain size in accordance with various aerospace specifications including many Boeing process specifications. Furthermore, the accreditation will reduce Solar’s dependence on outside testing facilities and provide its customers with a single source supplier capable of meeting all testing needs internally. Along with the laboratory accreditation, SAWPA continued the 24-month merit status for Nadcap heat treating.

Plant Metallurgist Greg Scheuring states, “This is a critical step for Solar Atmospheres of Western PA. We were missing out on a significant amount of production work and R&D projects because we were not qualified to certify test results to aerospace standards. Customers require a facility that can provide a one-stop shop.” Scheuring continues, “But this is really just the first phase of a broader goal. With Nadcap accreditation, SAWPA can seek out approval from specific Primes like Boeing, who consider Nadcap accreditation as a pre-requisite for their own internal qualification procedures. This accreditation will open up many new opportunities for SAWPA moving forward.”

For additional information about the Nadcap Laboratory at Solar Atmospheres of Western PA, contact Greg Scheuring at 1-855-934-3284 x2253, email at This email address is being protected from spambots. You need JavaScript enabled to view it., and visit us at solaratm.com.

Last modified on January 5, 2021

Securing a new medical quality standard is set to open up a £1m opportunity for one of the UK’s leading manufacturers of round, flat and profile wire.

Alloy Wire International (AWI), which offers a 60-strong range of Exotic alloys, has taken just nine months to refine its systems to achieve ISO 13485 - the quality standard for supplying medical devices. This accreditation is recognised throughout the world and means new and existing customers can purchase material from the firm’s two sites in the West Midlands and Yorkshire.

“Companies in the medical sector demand exacting quality, full traceability and superior performance, after all they are often producing devices that improve or save lives,” commented Paul Chatterley, Sales Executive at AWI. “We had been aware for some time that our wire has been purchased to undergo further processing for use in this industry, but Covid-19 really brought it into focus how critical a supplier we could be to clients in this field. He continued: “From supplying 5km of wire in unbelievably strict timescales for use in the Nightingale Hospital to meeting the needs of a spring maker working with the VentilatorChallengeUK consortium, our team has really stepped up to the challenge over the last nine months. 

 “This got us thinking…are there more opportunities out there than we actually realise? Are we missing out by not holding the necessary quality accreditation? The answer to both questions was yes!” AWI, which holds more than 200 tonnes of EU/DFARS compliant stock at any one time, immediately assigned its quality and technical team to work towards ISO 13485, starting with integrating the clauses into the firm’s QUENSH (Quality, Environmental, Safety & Health) Management System. Care was taken to ensure that the medical clauses didn’t contradict ones used in aerospace and, once this was completed, the business was ready for its two-stage audit by URS, an audit the company passed with no non-conformances raised.

Paul added: “ISO 13845 gives our clients peace of mind that we operate to the highest standards and we believe could deliver an additional £1m of sales in this sector. “We’re already seeing clients in China purchasing Phynox and other alloys for medical applications, whilst European customers are investing in Alloy MP35N, stainless steel 316LVM and 304V (vacuum melted grades).”

Whilst 2020 has definitely thrown up a number of challenges, Alloy Wire International has remained true to its annual investment plans, spending over £1m on material to ensure it can meet demand from sectors including medical, power generation and commercial air transport. There has also been the redevelopment of its offices in the West Midlands and the introduction of the latest wet drawing machine for producing wire from 0.063” (1.6mm) to 0.028” (0.7mm) diameter, plus a take-up spooler that can handle and store larger weight rolled wire profiles. 

For further information, please visit www.alloywire.com or follow Alloy Wire International on LinkedIn

Last modified on January 5, 2021

Central Wire Industries (CWI) is pleased to announce that select CWI Generation4 welding products manufactured in their Lancaster facility are now certified as meeting the requirements of the Canadian Welding Bureau standard for Arc Welding Electrodes.

The list of certified Gen4 welding products include the following:
GEN 308/308L (ER308L)
GEN 309/309L (ER309L)
GEN 316/316L (ER316L)
GEN 308LSi (ER308LSi)
GEN 309LSi (ER309LSi)
GEN 316LSi (ER316LSi)
GEN 409Nb (ER409Nb)
GEN 430 (ER430)
GEN 430LNb (ER430LNb)

The standard met for all above products is CSA W48-18 (GMAW/GTAW Stainless Steel) in sizes between 0.020” (0.5mm) and 0.157” (4.0mm). The certification is effective through November 16, 2022. A Certification of Welding Consumable has now been issued for each of the qualified products, and a copy is available by request. Driven by North American customer demand, CWI Lancaster joins the CWI Perth, ON location, having previously been certified.

This is the culmination of months of work by the dedicated and expert staff within CWI along with the CWI Lancaster manufacturing plant. The process of certification involved, among other things, passing rigorous testing requirements as witnessed by authorized CWB auditors. A sincere congratulation to all members of the CWI Lancaster team.

About Central Wire Industries
Central Wire Industries (CWI) is an international leader in wire drawing, value added services, and downstream products. With 14 locations in 3 countries, 750+ employees and over 60 years of
excellence, CWI offers the widest range of high-performance specialty alloys in nickel, stainless and red.


Anne Nichols
860-630-4224
This email address is being protected from spambots. You need JavaScript enabled to view it.
metal. CWI manufactures round and shaped wire, strand, cable and wire rope, cable hardware,
assemblies, and more. Learn more by visiting www.centralwire.com

Last modified on January 5, 2021

On Monday October 12, 2020 Central Wire Industries (CWI) Lancaster received the International Industry of the Year Award from the Lancaster County Department of Economic Development. This award was presented during a very well attended Lancaster County Council meeting. CWI Lancaster is proud to accept the acknowledgement of its continued growth, its investment in modernizing manufacturing facilities, and above all the dedication of its employees, who are the backbone of its continued success. The International Industry of the Year Award is based on several criteria, including:

  1. CWI Lancaster is a division of a business that is based outside of the United States.
  2. Our wire facility has been located in Lancaster County for at least 3 years.
  3. The facility has created at least 10 new jobs or $2 million in investment in the last 5 years.
  4. CWI Lancaster has a history of community giving, impact or engagement.

Scottie Simpson, 1st Shift Annealing Furnace Operator and Greg Spalding, General Manager accepted the award on behalf of all the great employees of CWI Lancaster. “It was an honor to not only receive this award, but to also take it back to the plant and show it to the team,” according to Mr. Spalding. “They’ve earned this with their dedication and hard work. I couldn’t be prouder of all the men and women who contributed to winning this award.”

The beautiful award will be proudly displayed for all to see in the CWI Lancaster lobby trophy case, as a reminder of their commitment to further growth.

Central Wire Industries (CWI) Lancaster is located in Lancaster, SC (USA), and employs 40 people in rod breakdown, drawing, annealing, straightening, finishing, packaging, and labeling operations.  Specializing in the manufacture of welding wire, spring wire, and bar stock, the facility boasts some of the company’s most advanced investments in drawing and processing equipment.

 

 

Last modified on December 9, 2020

Bremen based SIKORA AG ranks once again among Germany’s 100 fastest growing medium-sized companies and even improved from place 61 to 18. This is the result of the study “TOP 100 ranking of the medium-sized companies 2020”, which was carried out by the management consultancy Munich Strategy Group. This year again, SIKORA is the only company from Bremen that has made it into the “TOP 100“.

Dr. Christian Frank, CEO of SIKORA, says: “I am delighted that we are among the “TOP 100” again this year. The award once again shows that we belong to the elite of the German medium-sized companies. We set significant trends and play a leading role in the field of innovative measuring, control, inspection and sorting technologies. I am particularly proud that we worked our way up from rank 61 to rank 18. My special thanks goes to our colleagues in Bremen as well as in our subsidiaries around the world. Their achievement made this result possible. By focusing on technical innovations as well as expanding our global sales and service network and the simultaneous concentration of research, development and production at our location in Bremen, we create the conditions for future, constant growth.”

More than 4,000 companies from all industries with an annual turnover between 10 million and 1 billion Euro have been evaluated by the Munich Strategy Group. The “TOP 100” companies were determined on the basis of their long-term growth and profitability. The basis for the selection is the performance of the companies during the last five years.

SIKORA was founded in 1973 by Harald Sikora and is today a leading manufacturer and supplier of measuring and control technology for the wire and cable, hose and tube, sheets as well as optical fiber, metals and plastics industries. With around 300 employees worldwide, 14 international offices and more than 30 regional representatives, the medium-sized company provides customers with innovative product solutions and expert service. The measuring and control systems are exclusively made at the headquarters in Bremen/Germany. Innovation, product quality and customer satisfaction define the daily activities at SIKORA AG.

Last modified on December 16, 2020

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The Wire Association Int.

71 Bradley Road, Suite 9

Madison, CT 06433-2662

P: (203) 453-2777