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Industry News

Bekaert announced that the company has delivered its first batch of tire reinforcement with third-party certified recycled steel content to Bridgestone Corporation.

A press release said that Bekaert has been paving the way for tire reinforcement with high recycled content that contributes to the circular economy. That steel’s recycled content reduced the company’s CO2 footprint by about 50%.

“There are many claims about circularity of materials in the tire industry, but lack of clear definitions and standards can lead to doubt on the validity of those claims,” said Bekaert’s Heiko Isselee, innovation platform manager for recycled steel. “This third-party certification of both Bekaert and our wire rod supplier enables us to provide our customers with a guarantee of compliance of the recycled content claims based on recognized industry standards.”

The certificate allows customers such as Bridgestone to include the recycled content in the Bekaert products it uses to the tally of recycled content in their tires. Bekaert applies the best available recycled content definitions and traceability of materials. Bekaert’s tire reinforcement has a minimum recycled content of 50% for tire cord and 70% for bead wire. The rigorous processes at the supplier’s wire rod factory and at the Bekaert steel cord plant allow Bekaert to trace the content in the composition and separate this material from others in all steps of production, storage, and transport. Thus, it is guaranteed that the physical content of the steel cord and bead wire supplied to our customers contain the declared amount of recycled steel.

“This successful pilot is the first step toward setting a new industry standard for recycled content in tire reinforcement, and to making certified tire reinforcement with high recycled content available to our customers across the globe,” the release said.

Last modified on January 4, 2024

Prysmian reports that it has been awarded a contract worth over €100 million by Petrobras to provide 170 km of deep-water electro-hydraulic umbilicals and related specialized offshore and logistic services.

A press release said that the deal calls for deep-water steel tube and thermoplastic umbilicals. They will be engineered, produced, tested and delivered from 2024-2027 by Prysmian’s offshore specialties site in Vila Velha, Brazil.

“This award confirms the mutual trust and long-standing relationship between Petrobras and Prysmian Group, as it is the latest of several projects developed for the Brazilian energy company,” said Detlev Waimann, CCO Projects Business Unit, Prysmian Group.

The release said that the dedicated Offshore Specialties unit can deliver solutions for the most challenging subsea projects. In recent years, the Group has invested in further expanding its industrial assets in the Vila Velha plant and its logistic delivery options, as well its entire end-to-end value generation process, from the R&D modelling up to offshore services, to better meet customer needs offering technologically advanced cable solutions.

Per a company data sheet, the umbilicals are high pressure hydraulic control hoses made of a nylon extruded liner, reinforced with a polyaramid braid and sheathed with an extruded polyurethane layer. Electrical control cables are insulated and jacketed with SEVEREX high performance compounds. The electrical cable design and performance can meet the most demanding and specific system requirements. The umbilical components are assembled and sheathed with a polymeric extruded layer and then armored with a counter-helix double-layer flat steel wire armor, to virtually eliminate any torsional tendency due to installation/operation stresses and improve the umbilical hydrodynamic stability.

Last modified on January 4, 2024

Nexans announced that it has signed two memorandums of understanding with the Moroccan government for a new cable plant in Morocco that would open in 2026.

A press release said that Nexans signed the agreements with the Moroccan Ministry of Industry and Trade, Ministry of Energy Transition and Sustainable Development, Ministry of Investment, Convergence and Evaluation of Public Policies, the National Office of Electricity and Drinking Water (ONEE) and the Moroccan Investment and Export Development Agency (AMDIE).

The project, which calls for a €100 million total investment plan, would be the company’s third plant for medium-voltage cable in Morocco, the others being in Casablanca and Mohammedia. The project is expected to create more than 200 direct jobs and will benefit from the backing of the Moroccan Ministries, the ONEE and the AMDIE. The project will meet the Group’s standards of excellence, in line with its Industry 4.0 digitalization and sustainability goals and will deliver cables to Africa.

“Once again, I commend Morocco’s outstanding leadership in bringing the benefits of sustainable electrification to all,” said Nexans CEO Christopher Guérin. The project is aligned with the desire of King Mohammed VI, the current leader in the region and across Africa, for deployment of renewable energy infrastructure.

The release said that Morocco aims to consolidate the entire industrial ecosystem in the years to come. The described transformative project will strengthen the development of the renewable energy industry value chain in the Kingdom and to promote technical advancement in the local industrial fabric.

Guérin said that he was pleased to see this latest step in the country, where Nexans has been operating for more than 75 years. “This project, bringing together public and private players, sets out to achieve, from the very start, ecological and human commitments, thereby unlocking significant economic potential for all of Africa.”

Last modified on January 4, 2024

There was a flurry of activity for much of the wire and cable industry in 2023, as a return to more active times continued, especially for the power sector. In May, WAI returned to Atlanta after a Covid-induced skip cycle, to stage Interwire 2023. It also took to the road once again for international technical conferences, holding not one but two, and announced a new educational initiative. This section looks at some of what transpired during what, overall, should be seen as a good year. Click here for more.

Last modified on January 4, 2024

Citing the challenge in getting the cable it needs for an ambitious project—the Australia-Asia Power Link (AAPowerLink)—the developer, Australia’s SunCable, announced plans to build its own manufacturing plant to supply cable for the solar farm, likely in Tasmania.

Per multiple news reports, SunCable has been in the news due to a split between billionaires Mike Cannon-Brookes and Andrew Forrest, both principals of what was called “the world’s most ambitious solar energy generation project.” The two differed over direction, and once the leadership dust settled, SunCable was bought out by a consortium led by Grok Ventures, which is owned by Cannon-Brookes. Now, the focus once again is on the AA PowerLink project that would generate solar from Australia’s Northern Territory to deliver to Darwin, and then on to Singapore.

Per the SunCable website, the project will require a lot of cable as the proposed 20 GW solar farm will need an 800-km overhead transmission line to Darwin and a 4,300 km HV cable link to Singapore and converter sites. However, all advanced HVDC subsea cable facilities are now located in the Northern Hemisphere, and to place and receive an order could take five to eight years.

SunCable wants to have its own HV cable manufacturing plant, located in Tasmania. “The Tasmania option, on paper, offers the ability to produce cables in six years’ time.” Construction of the plant would be 2025, “with the first cable produced in 2029,” with the AAPowerLink project an anchor customer.

Of note, SunCable is not entering the wire and cable industry on its own. It reported that it “is in discussions with global cable manufacturers to jointly develop, construct and operate an advanced high voltage (HV) cable manufacturing facility.” The potential site, at Bell Bay, was chosen due to its size and proximity to one of the country’s few natural deep-water ports, rail infrastructure and renewable energy infrastructure. A plant there “will help solve global supply constraints of HVDC subsea cable.”

Nexans reports that it has agreed to reserve capacity so it can supply and install high-voltage cables to SSEN Transmission to provide a transmission link from Orkney to Dounreay in the Scottish Highlands.

A press release said that capacity reservation agreement was signed by both parties for the project. The official contract, expected to be signed in the second quarter of 2024, will require approximately 100 km of 220kV AC subsea and land cables. The Orkney Islands is investing in further renewable energy projects and needs more transmission capacity so it can export energy to the Scottish transmission network.

“This agreement marks a significant milestone for Nexans and we look forward to collaborating closely with SSEN Transmission,” said Nexans Executive Vice President Pascal Radue. “The Orkney transmission link is critical for the development of renewable energy in the UK, and underscores our commitment to advancing electrification and renewable energy in the region.”

United Wire expanding operations, adds new equipment to make medical products

The Prysmian Group has signed an agreement worth approximately $952.8 million with Clean Path New York to provide submarine and land power cable systems for one of the largest transmission infrastructure projects in the United States.

A press release said that Clean Path New York is an $11 billion renewable energy project comprising 3,800 MW of wind and solar power from more than 20 new wind and solar generation resources and a new 175-mile, underground and submarine transmission link. These assets will be able to deliver more than 7.5 million megawatt-hours of emissions-free energy every year—enough to power more than 1.5 million New York households.

Clean Path New York is a public-private collaboration between Invenergy, energyRe, and the New York Power Authority. The Prysmian Group will be responsible for the design, manufacture, construction, installation, and commissioning of Clean Path New York’s high-voltage DC current) 400 KV single core cable system with XLPE insulation, conditional upon Clean Path New York issuing its notice to proceed in Spring 2024.

“We are proud to support Clean Path New York in meeting New York State’s ambitious climate goals to be 70% carbon-free by 2030,” said Hakan Ozmen, EVP Projects BU, Prysmian Group. “Clean Path New York is one of the largest transmission infrastructure projects to be executed in New York State and is one the first 400 kV HVDC interconnectors to be built by Prysmian around the world. This agreement reinforces Prysmian Group’s leading position in the submarine and land cable market and underlines both our continued role in and our commitment to the North American energy transition.”

AZ Wire & Cable, a U.S. master distributor for industrial, commercial and specialty wire and cable, was acquired in October by investment group MFG Partners (MFG).

A press release said that MFG “has completed a strategic investment in AZ (Wire & Cable), which is based in Northbrook, Illinois, and has additional locations in New York, North Carolina, Texas, Colorado, Arizona, Florida and Oregon. As part of the transaction, Executive Vice Presidents Darren, Todd and Eric Anixter have retained significant equity ownership in the business, and will continue to run the day-to-day operations of the business.

“We believe that partnering with MFG, given their expertise and experience investing in middle market industrial companies, is an investment in growth and we are excited for the future,” said Todd Anixter.

Last modified on December 4, 2023

Italy’s Acciaierie Venete has chosen Danieli to supply a new wire rod production line to expand capacity at its plant in Sarezzo (Brescia).

A press release said that, fed by the existing Danieli rolling mill that produces straight and coiled quality bars, the new wire rod line will produce special steel smooth rounds from 5.5 to 25 mm, at speeds up to 110 m/s, expanding the company product portfolio.

The mill will start operation in early 2025. It will have three fast-finishing blocks to perform a total of 18 passes. It will include a TMB Twin-Module Block that will guarantee holding a ± 0.1 mm tolerance and 50% ovality to the whole range of products. Danieli Automation’s Hi-Profile Lite gauge measurement system will provide real-time feedback on the rolling operations and certify the quality of the final product, while motorized remote control of the rings will allow prompt adjustments during rolling. A Danieli-patented, high-speed shear will ensure accurate, consistent head-and-tail in-line trimming.

U.S.-based Winchester Interconnect (Winchester) reports that it has opened a new facility in Empalme, Mexico, as part of its expansion in the country.

A press release said that the new 53,000-sq-ft facility will produce wire and cable, cable assembly and coil cord interconnect solutions using cutting-edge manufacturing technologies and a highly skilled workforce. “We are pleased to celebrate another milestone in the continuing evolution of Winchester,” said Winchester COO Steve Ball.

Earlier this year, Winchester opened a new facility in Bangkok, Thailand, that will serve as an additional hub for manufacturing and delivery to customers in the Asia-Pacific region. The plant is strategically located to provide easy access to major transportation routes and ports, making it easier to deliver products to customers in the region. “With the opening of the new facility in Thailand, Winchester is poised to further expand its reach and capabilities while providing exceptional service to customers as they grow and expand in the region.”

VVocus was named a partner of choice for Google to deliver a new submarine cable system—the South Pacific Connect—connecting Australia to the United States via the South Pacific.

A press release said that the planned system would connect Australia to the United States via the South Pacific, uplifting the reliability and resilience of digital infrastructure for both Australia and the region. The subsea cable ring will connect three diverse Australian landings to Fiji and French Polynesia, both of which will then connect directly onto the U.S. via diverse paths. It also includes pre-installed branching units across the system to enable other Pacific nations to connect in future.

The new cables between Australia and the U.S. will be named Honomoana and Tabua. Honomoana will connect the U.S. and Australia to French Polynesia while Tabua will connect the U.S. and Australia to Fiji. French Polynesia and Fiji will also be directly connected with an interlink cable to establish a network loop.

The supplier of the cable for the project was not named, but Alcatel Submarine Networks has supplied past Vocus projects that include the 4,600-km Australia Singapore Cable (ASC) from Perth to Singapore, and the 4,700-km Coral Sea Cable System (CS2) for the Australian Government, connecting Sydney to Papua New Guinea and the Solomon Islands.

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