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2/8/2021 -- The Ames Copper Group (ACG)—a joint venture between U.S.-based Prime Materials Recovery, Inc. (PMR), and Spain’s CuNext Group—to build a secondary copper smelter in North Carolina, USA. 

Per the PMR website and reports in recyclingtoday.com and areadevelopment.com, the SMS Group will supply the smelter. It will have the capacity to annually process up to 50,000 tons of copper anodes. The plant, scheduled for startup this year, will be the first secondary copper recycling facility in the U.S. to produce copper anodes from copper scrap and copper fines.

“The manufacturing industry is critical to our success as a nation, and this will be the only smelter in the U.S. manufacturing custom copper anodes,” said PMR CEO Bernard Schilberg. He said that China’s restrictions on copper scrap imports and the oversupply they have created in the U.S. market prompted the venture, as did the demand for copper anodes in North America. “We will be able to compete globally with the new efficient technology we are implementing.”

Based in East Hartford, Connecticut, PMR operates processing facilities in Canastota, New York; Willimantic, Connecticut; Orangeburg, South Carolina; and Hickory, North Carolina. PMR processes and brokers in excess of 35 million pounds of nonferrous metals a month. Its affiliate, IMC Metals America in Shelby, North Carolina, manufactures copper for wiring and lightning rods, as well as applications in the defense industry.

Schilberg said that CuNext has experience in copper mining and refining while PMR has experience in direct melting of copper scrap. ACG will purchase birch/cliff, No. 2 copper chops with a minimum of 90 percent copper content and copper-bearing scrap, and copper alloys with a minimum of 85% copper content. The smelter will consume 54,000 tons of scrap annually to produce 50,000 tons of 99.7% copper custom anodes. U.S. wire and cable manufacturers are key customers.

SMS will supply a tilting refining furnace, anode casting wheel, gas cleaning system, and electric and automation systems. The plant will be prepared for a future upgrade with additional digitalization features.

Last modified on February 8, 2021

2/8/2021 -- The CEO of National Cable Factory, which was established in Oman in 2013 and began production in 2018, is exploring sales to foreign markets.

A press release from the company said that its factory in Raysut Industrial City in Oman has continued to sustain production to help provide electrical and flexible cables for the domestic market, despite the challenges by Covid-19. Now, the company is looking to do more.

“With high efficiency and excellent quality of products, the factory plans to explore foreign markets in the near future to promote these products overseas,” said National Cable Factory CEO Nayef bin Hamid Fadel. He noted that the company is positioned to do this. “The company’s annual production volume has amounted to 10,000 tonnes of all types of electrical cables. Besides, the company has introduced new production lines in correspondence to the requirements of a fast-moving market.”" He emphasized that the company pays great attention to providing job and training opportunities for the national cadres. “The National Cable Factory, in cooperation with the Technical and Administrative Training Institute, will train a number of diploma holders as part of training for employment.”

Per the company’s website, the company produces a range of building wire, power cable and flexible cable at its 40,000-sq-m plant. The company has quality certifications from BASEK, BRE, BSI, DGMS, TAG and VDE. It was established by “Omani Investor Group and Turkish cable industry know-how.”

Last modified on February 8, 2021

2/8/21 -- Maillefer announced that it plans to strengthen its support and presence in India by introducing local manufacturing and supply of brand name technology for low-voltage wire and cable manufacturers within the region.

A press release said that the Indian subcontinent is seen as one of the fastest-growing wire and cable markets in the world. Maillefer has long had a presence there, supporting the growth of this market through its office and team in Mumbai. It now will be able to provide local equipment as well as testing capability and service/support. “We are happy and enthusiastic to announce our latest investment, strengthening this support and presence.”

The company also announced that the Maillefer India team now includes Mr. Reddy of Herlin Products and Services Pvt. Ltd. as the key contact in the region for low-voltage solutions. He can be contacted directly at tel. 91-95157-88679 or This email address is being protected from spambots. You need JavaScript enabled to view it..

Last modified on February 8, 2021

Japan’s Sumitomo Electric Industries (SEI) has been awarded a contract for the Stikine Crossing Submarine Cable Replacement Project from Southeast Alaska Power Agency (SEAPA) through its subsidiary, Sumitomo Electric USA.

A press release said that the project calls for removing and discarding the existing 138 kV OF (oil filled) submarine power cable. It will be replaced by an environmentally friendly 69 kV XLPE (Cross-linked polyethylene) submarine cable, with ancillary equipment, for a fully functional system located in the Stikine crossing (approximately 16,700 ft high) between Vank and Woronkofski Islands, near Wrangell, Alaska, USA. In 2018, SEI completed a similar project in relatively close waters for Orcas Power & Light Cooperative, Washington, USA.

“The Sumitomo Electric Group will carry out this project soundly with the highest priority on quality and safety, and through constant optimization in project execution gain further experience to capture demand for power grid renewal projects in the U.S. market, which is expected to rise in coming years.”

In other news, SEI has passed the approval test for its 525 kV DC cable system with a DC gas-insulated switchgear (DC GIS) interface in accordance with CIGRE TB496 by a collaboration with Siemens Energy and German cable supplier Südkabel. DC GIS provides a compact solution for connecting HVDC cable lines to offshore converter platforms and onshore transition stations. Südkabel supplied its DC XLPE cable using Sumitomo Electric’s DC XLPE compound materials and connected it to Sumitomo Electric’s XLPE cable and joints.

Last modified on February 3, 2021

MWS, which notes at its website that it offers the world’s largest selection of magnet wire, has completed construction of its new 30,000-sq-ft site in Oxnard, California, which it described as “an agile production facility for drawing, shaping, serving, twisting and insulating of wire for high-technology users worldwide.”

A letter from MWS President Benjamin Konrad said that the company has “invested significantly into a building that mirrors the ambition and commitment that MWS has towards its employees and customers.” The new building houses the latest equipment for fine wire production, and there are plans to expand the building by another 50,000 sq ft. The site has a 40,000-sq-ft warehouse that more than doubles the space available in its former facility in Westlake Village, California. Over the next year, MWS will add significant manufacturing capacity with new machines that will create new wire manufacturing capabilities and value-added services.

“Our goal is to build upon the formula of the last 50 years: customer service, quality, lead times and broad availability of precision fine wire, and meet the evolving and increasing demands of the next 50 years,” Konrad wrote. He noted that MWS Medical Wire has added five new sales organizations serving three continents, achieved certification to ISO 13485:2016 and purchased strategic equipment for precious metal drawing and laser ablation. MWS, which has a new medical website, “has also entered an exciting marketplace targeting early-stage development of medical devices.” It notes that it is also the first wire company to feature products on www.chamfr.com.

“We are excited for the future and look forward to getting down to the wire on new and existing projects,” Konrad wrote.

In 2014, MWS became a part of The Elektrisola Group, an international producer of fine and ultra-fine magnet wire that has eight manufacturing plants in Europe (Germany, two in Italy, Switzerland), North America (U.S. and Mexico) and Asia (Malaysia and China).

The board of the directors for the WAI’s New England Chapter met recently to discuss plans for 2021, which included the possibility of holding a technical program. Appropriately, it was a virtual meeting, as the discussion focused on how a program could best be done. The consensus was that, if it deemed possible to do this in spring, it should be similar to the Association’s Streamcast program in July 15, 2020, a WAI online first.

The Streamcast program featured 12 industry speakers. More than 400 people registered for the virtual event, which ran from 8:30 am to 2 pm on Wednesday, July 15. The final “attendee” numbers for individuals that took part was more than 250, which at the time set a record for any WAI online event.

More news will follow in a future issue as to whether there is traction for the chapter’s plans.

In other news, the chapter welcomed the addition of Jessica Foss, market development manager, Electric Cable Compounds, Inc., who will serve as its treasurer.

The chapter also named two new board members: Sean DeZalia, process engineer, EIS Wire & Cable, and Jason Ponce, product development engineer, Harbour Industries. Of note, more than half the board members are younger than 40, which those on the call agreed was a good sign.
Founded in 1994, the New England Chapter is the oldest and largest of the Association’s nine chapters.

The WAI’s Poland Chapter has rescheduled its 9th International Drawing Conference from Oct. 22, 2021, to a date in April 2022, at a new location in Poland.

The announcement from Poland Chapter President Jan W. Pilarczyk said that the plan is to now hold the event at the Hotel GALAXY in Krakow. The event date was changed due to concerns about the pandemic.

The conference will focus on modern methods of metal forming and drawing processes, and production of wire rods and wires. It is designed to serve as a gathering site for producers of carbon steel wire rod with their customers and create future cooperation for partners.

Beyond the technical program during the event, the conference will honor WAI Past President Tom Moran, a steel industry veteran, who will receive the Schneider Memorial Award, the highest honor in the Polish steel wire industry. For further and future details, go to the event website: www.msc.wip.pcz.pl.

Last modified on February 3, 2021

Dr. Horace Pops, the industry guru for fines and wire breaks, destroyed the association record for webinar registration for the first of his three webinars: Annealing, Jan. 27, which had to close on Friday, Jan. 22 because all 500 available slots were filled. Of note, the days that followed brought additional requests.

The two other scheduled Pops’ webinars are Fines, February 3, and Wire Breaks, Feb. 10. The original registration was for all three sessions, so all three are closed.

“Dr. Pops has long been known in the industry for his ability to discuss potential wire problem areas in a way that makes sense, but even we were surprised that we had to shut registration six days before it was to be held,” WAI Executive Director Steve Fetteroll said. He observed that the three webinars will be available later online to WAI members.

A prolific author of technical papers, including multiple award winners, Pops has presented at numerous WAI events over the years. He is a mainstay at WAI’s Fundamentals of Wire & Cable Manufacturing course. A WAI Past President (1992-93), he is the principal of Horace Pops Consulting, Inc.

The WAI is seeking technical papers for the Association’s technical program at Interwire 2021, which earlier this year due to Covid-19 was rescheduled from May 10-13 to Oct. 26-27.

The WAI is focusing on Industry 4.0 at Interwire, (more on that in future issues), and technical papers that focus on this are being sought. Abstracts should be sent by March 1 to WAI Executive Director Steve Fetteroll at This email address is being protected from spambots. You need JavaScript enabled to view it..

Interwire will remain at its longtime location at the Georgia World Congress Center in Atlanta, Georgia. More information will be presented about the event in future issues, including a “Prequel” of the Atlanta show in the August issue, then the full preview in the September issue.

Nexans has strengthened its industrial presence in Morocco with the inauguration of a new plant in the Nouaceur industrial acceleration zone known as Midparc.

A press release said that the plant, to be part of the company’s telecom systems business unit, will produce fiber optic cable connectorization accessories for FTTH (Fiber to the Home), 5G, data center and LAN (Local Area Network) applications. The new site was built on 6,000 sq m of land, half for production, and will employ between 250 and 300 people by 2022. The Nexans Group currently has five sites in Morocco.

“The initiative will enable the Nexans Group to increase its production capacity, while expanding its product range and offering new services to better satisfy its customers: supply chain optimization services, component pre-wiring and cable connectorization services,” the release said. It will serve the European market, as well as the North African market.

The inauguration was chaired by Moulay Hafid Elalamy, Morocco’s minister of industry, trade, green and digital economy, who welcomed the latest expansion. “This new investment in Morocco of the industrial leader Nexans, in line with the European strategy of rationalization of the supply chain, demonstrates the competitiveness of Morocco and the resilience of the national industrial sector in this context of crisis.”

“This investment enables us to pursue our development strategy in this high-growth region and to have a stronger local presence in the North West African market,” said Julien Hueber, executive vice president of Nexans’ Industry Solutions & Projects Business Group.

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